Pretty much every geek knows about rapid-prototyping systems using materials such as UV-curing resins. cymrullewes found a more interesting system this morning. It operates on the same basic principles, but uses a much higher-powered laser to build up 100% dense metal parts from powdered metals. The infra-red laser actually fuses, not just sinters, the metal, which can range from low-melting-point alloys and zinc through bronze up to stainless steel, chromium-cobalt alloy, or even titanium. The system builds up parts in 30μm layers and can create features with as little as 100μm wall thickness, depositing 5cm³ of dense steel per hour, with a surface roughness of 10-30μm.
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